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Generalized fault diagnostics of polymer electrolyte fuel cells using machine learning

D'Silva, Greg; Mahmood, Eashaal; Jervis, Rhodri; Zhou, Shangwei; (2025) Generalized fault diagnostics of polymer electrolyte fuel cells using machine learning. iScience , 28 (9) , Article 113350. 10.1016/j.isci.2025.113350. Green open access

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Abstract

Polymer electrolyte fuel cells (PEFCs) are promising for mobile and stationary applications, but short operational lifetimes and frequent faults limit their commercial viability. This work introduces a black-box diagnostic method using multifrequency Walsh function perturbation signals to detect water management and starvation faults. The approach improves signal-to-noise ratio and accuracy without harming the cell. Using voltage response as the diagnostic variable, dense neural networks (DNNs), 1D convolutional neural networks (1D-CNNs), and support vector machines (SVMs) were tested. All models accurately classified normal, drying, and starvation conditions in a single PEFC, with 1D-CNN and SVMs reaching 100% accuracy. However, model generalization to a different PEFC was poor. Including data from multiple PEFCs significantly improved performance, with the 1D-CNN showing superior generalization, even when trained on limited unseen data. This establishes the 1D-CNN as the most effective model for robust, scalable PEFC diagnostics across varied datasets.

Type: Article
Title: Generalized fault diagnostics of polymer electrolyte fuel cells using machine learning
Location: United States
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.isci.2025.113350
Publisher version: https://doi.org/10.1016/j.isci.2025.113350
Language: English
Additional information: This work is licensed under a Creative Commons License. The images or other third-party material in this article are included in the Creative Commons license, unless indicated otherwise in the credit line; if the material is not included under the Creative Commons license, users will need to obtain permission from the license holder to reproduce the material. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/
Keywords: Science & Technology, Multidisciplinary Sciences, Science & Technology - Other Topics
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery.ucl.ac.uk/id/eprint/10217227
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