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Sustainable recovery of Cu, Ag and Au from the waste printed circuit boards and process optimisation by machine learning

Ashraf, Waqar Muhammad; Panda, Ramdayal; Jadhao, Prashant Ram; Pant, Kamal Kishore; Dua, Vivek; (2025) Sustainable recovery of Cu, Ag and Au from the waste printed circuit boards and process optimisation by machine learning. Computers and Chemical Engineering , 201 , Article 109237. 10.1016/j.compchemeng.2025.109237. Green open access

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Abstract

The sustainable supply of metals, especially precious metals, is critical for the manufacturing of the electronic chips used in the printed circuit boards of mobile phones. At the same time, the large volume of waste printed circuit boards (WPCBs) of mobile phones is a serious environmental issue that requires developing sustainable processes for the recovery of metals and to handle the waste in a resourceful manner. To address the two challenges of sustainable material supplies for chip manufacturing and waste management of WPCBs of mobile phones, we present a machine learning (ML) powered process optimization framework for the sustainable recovery of Cu, Ag and Au from the WPCBs. The process employs NH4Cl and low-temperature roasting for the recovery of metals for designed experimental conditions. The input-output data obtained from the experiments is deployed to make approximations of the metal recovery profiles for Cu, Ag and Au by Gaussian Process (GP) models. The GP models trained for the three metals are embedded in the objective function of an optimisation problem for determining the optimised experimental conditions that maximise the recovery of the metals from the WPCBs. The verification of optimized experimental conditions, obtained after solving the optimization problem, in made in the lab that confirms 99 %, 90 % and 80 % respectively recovery of Cu, Ag and Au from the WPCBs. This demonstrates the effectiveness of the developed ML powered analysis workflow that improves the material utilisation efficiency and supports sustainable AI by considering material requirements for chip manufacturing and waste management.

Type: Article
Title: Sustainable recovery of Cu, Ag and Au from the waste printed circuit boards and process optimisation by machine learning
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.compchemeng.2025.109237
Publisher version: https://doi.org/10.1016/j.compchemeng.2025.109237
Language: English
Additional information: Copyright © 2025 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
Keywords: Chip manufacturing; Precious metal recovery; Machine learning; Sustainable AI; Electronic Waste Management
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery.ucl.ac.uk/id/eprint/10214979
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