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Quality by digital design to accelerate sustainable medicines development

Mustoe, Chantal L; Turner, Alice J; Urwin, Stephanie J; Houson, Ian; Feilden, Helen; Markl, Daniel; Al Qaraghuli, Mohammed M; ... Florence, Alastair J; + view all (2025) Quality by digital design to accelerate sustainable medicines development. International Journal of Pharmaceutics , Article 125625. 10.1016/j.ijpharm.2025.125625. (In press). Green open access

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Abstract

We present a shared industry-academic perspective on the principles and opportunities for Quality by Digital Design (QbDD) as a framework to accelerate medicines development and enable regulatory innovation for new medicines approvals. This approach exploits emerging capabilities in industrial digital technologies to achieve robust control strategies assuring product quality and patient safety whilst reducing development time/costs, improving research and development efficiency, embedding sustainability into new products and processes, and promoting supply chain resilience. Key QbDD drivers include the opportunity for new scientific understanding and advanced simulation and model-driven, automated experimental approaches. QbDD accelerates the identification and exploration of more robust design spaces. Opportunities to optimise multiple objectives emerge in route selection, manufacturability and sustainability whilst assuring product quality. Challenges to QbDD adoption include siloed data and information sources across development stages, gaps in predictive capabilities, and the current extensive reliance on empirical knowledge and judgement. These challenges can be addressed via QbDD workflows; model-driven experimental design to collect and structure findable, accessible, interoperable and reusable (FAIR) data; and chemistry, manufacturing and control ontologies for shareable and reusable knowledge. Additionally, improved product, process, and performance predictive tools must be developed and exploited to provide a holistic end-to-end development approach.

Type: Article
Title: Quality by digital design to accelerate sustainable medicines development
Location: Netherlands
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.ijpharm.2025.125625
Publisher version: https://doi.org/10.1016/j.ijpharm.2025.125625
Language: English
Additional information: This article is available under the Creative Commons CC-BY-NC license, https://creativecommons.org/licenses/by-nc/4.0/, and permits non-commercial use, distribution and reproduction in any medium, provided the original work is properly cited.
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery.ucl.ac.uk/id/eprint/10209370
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