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Thermoplastic Fused Granulate Fabrication Blowforming A Compound Robotic Method for Moldless Blowforming

Turner, S; Karaduman, E; Jain, R; Wu, R; Moriuchi, S; Sideropoulos, N; Anderson, JS; ... Stuart-Smith, R; + view all (2024) Thermoplastic Fused Granulate Fabrication Blowforming A Compound Robotic Method for Moldless Blowforming. In: ACADIA 2024: Designing Change - Proceedings Volume 1 for the 2024 Association for Computer Aided Design in Architecture Conference. (pp. pp. 59-70). Green open access

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Abstract

In the pursuit of a partial or fully off-site additively manufactured (AM) architecture, researchers are exploring alternative methodologies to optimize material use and reduce the environmental impact of buildings. This research focuses on methods to reduce the environmental impact of off-site AM by decreasing component parts material use and transportation volume. This paper introduces a proof-of-concept method inspired by artisanal glass blowing and industrial injection blowforming. Utilizing fused granulate fabrication (FGF) additive manufacturing and the extensibility of polylactic acid (PLA) above its glass transition temperature (Tg), we expand small thermoplastic "preform" parts into larger "blowform" objects without molds. This automated method reduces manufacturing time, enables thinner wall sections, and eliminates the need for temporary supports compared to traditional AM techniques. Our robotic workflow integrates the design, manufacture, blowforming, and assembly of FGF PLA preforms, supported by digital simulation (Figure 2). This unified approach expedites production of thin-walled parts with controllable material dynamics and qualitative effects, fostering alignment between design and production in a singular creative process. With further refinement, the approach exhibits promising advantages for prefabricated building component production.

Type: Proceedings paper
Title: Thermoplastic Fused Granulate Fabrication Blowforming A Compound Robotic Method for Moldless Blowforming
Event: ACADIA 2024: Designing Change
Dates: 14 Nov 2024 - 16 Nov 2024
Open access status: An open access version is available from UCL Discovery
Publisher version: https://www.acadia.org/events/past-conferences/aca...
Language: English
Additional information: This version is the version of record. For information on re-use, please refer to the publisher’s terms and conditions.
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Computer Science
URI: https://discovery.ucl.ac.uk/id/eprint/10220079
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