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Enhancing Stability and Capacity in Planar Zn-Ion Micro-Batteries via 3D Porous Ni Anode Integration

Zhu, Yijia; Liu, Xiaopeng; Naresh, Nibagani; Luo, Jingli; Hu, Xueqing; Liu, Sijin; Nikiforidis, Georgios; ... Deka Boruah, Buddha; + view all (2025) Enhancing Stability and Capacity in Planar Zn-Ion Micro-Batteries via 3D Porous Ni Anode Integration. Small Methods , 9 (11) , Article e01194. 10.1002/smtd.202501194. Green open access

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Abstract

The development of planar on-chip micro-batteries with high-capacity electrodes and environmentally friendly and stable architectures is critical for powering the next generation of miniaturized system-on-chip smart devices. However, realizing highly stable micro-batteries remains a major challenge due to complex fabrication processes, electrode degradation during cycling, and the uncontrolled growth of dendrites in metal-based anodes within the confined spaces between electrodes. To address these issues, this study presents an approach that incorporates a 3D porous nickel (Ni) scaffold at the metal anode, offering improved micro-anode stability compared to conventional planar zinc and 3D porous zinc (Zn) scaffolds. Integrated into a planar configuration with a polyaniline (PANI) cathode and a zinc-loaded 3D porous Ni scaffold anode, this design significantly enhances long-term cycling stability, lowers charge transfer resistance, and increases charge storage capacity from 10 to 14 µAh cm−2 at 0.1 mA cm−2 compared to the same materials deposited on traditional planar gold microelectrodes. As a result, the Zn-ion micro-batteries achieve notable peak areal energy and power densities of 17.22 µWh cm−2 and 6.98 mW cm−2, respectively. This work provides an effective strategy for improving the electrochemical performance and durability of planar micro-batteries, marking a significant advancement toward the future of portable microelectronic devices.

Type: Article
Title: Enhancing Stability and Capacity in Planar Zn-Ion Micro-Batteries via 3D Porous Ni Anode Integration
Location: Germany
Open access status: An open access version is available from UCL Discovery
DOI: 10.1002/smtd.202501194
Publisher version: https://doi.org/10.1002/smtd.202501194
Language: English
Additional information: Copyright © 2025 The Author(s). Small Methods published by Wiley-VCH GmbH This is an open access article under the terms of the Creative Commons Attribution License, https://creativecommons.org/licenses/by/4.0/, which permits use, distribution and reproduction in any medium, provided the original work is properly cited.
Keywords: 3D porous nickel scaffold; on-chip energy storage; planar micro-batteries; stable anodes; zinc-ion batteries
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Maths and Physical Sciences
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Maths and Physical Sciences > MAPS Faculty Office
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Maths and Physical Sciences > MAPS Faculty Office > Institute for Materials Discovery
URI: https://discovery.ucl.ac.uk/id/eprint/10219319
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