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Carbonation of cement-based materials under different conditions: From multi-characterizations to mechanism exploration

Lin, Leqing; Xie, Mingjun; Li, Xu; Zheng, Kunpei; Wang, Jingbo; Yu, Kaifeng; Wang, Yaocheng; ... Bai, Yun; + view all (2025) Carbonation of cement-based materials under different conditions: From multi-characterizations to mechanism exploration. Construction and Building Materials , 491 , Article 142764. 10.1016/j.conbuildmat.2025.142764.

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Abstract

Carbonation in cement-based materials plays a dual role in modern construction, serving as a potential pathway for CO<inf>2</inf> sequestration during early-age curing and poses durability challenges in long-term service applications. This study systematically investigates the combined effects of water-to-cement (w/c) ratio (0.35–0.50), CO<inf>2</inf> concentration (20–100 %), and pressure (0–200 kPa) on carbonation kinetics, pore structure development, and mechanical performance. By integrating pH gradient analysis, microhardness profiling, mercury intrusion porosimetry (MIP), and phase composition characterization using X-ray diffraction (XRD), thermogravimetric analysis (TGA) techniques, key findings were identified as follows. A CO<inf>2</inf> concentration of 20 % optimizes progressive carbonation depth and surface densification, whereas concentrations exceeding 50 % induce pore clogging and humidity saturation, paradoxically stabilizing carbonation depth despite higher CO<inf>2</inf> availability. Pressures up to 100 kPa accelerate surface CO<inf>2</inf> diffusion and reaction, while 200 kPa elevates internal humidity (>80 %), hindering mid-depth transport and promoting incomplete carbonation. The study establishes predictive correlations between pH, microhardness, and porosity, demonstrating that carbonation-induced pore occlusion governs both mechanical enhancement and diffusion limitations.

Type: Article
Title: Carbonation of cement-based materials under different conditions: From multi-characterizations to mechanism exploration
DOI: 10.1016/j.conbuildmat.2025.142764
Publisher version: https://doi.org/10.1016/j.conbuildmat.2025.142764
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher’s terms and conditions.
Keywords: Carbonation, CO2 concentration, Characterisation, Mechanical properties, Microstructure characteristics
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Civil, Environ and Geomatic Eng
URI: https://discovery.ucl.ac.uk/id/eprint/10214768
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