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Pore microstructure and mass transfer dynamics in thick electrodes for high energy density lithium-ion batteries

Li, Bowei; Wang, Shanfeng; He, Pan; Huang, Zhenyao; Mai, Bo; Zhang, Xia; Chen, Yuhang; ... Yan, Mengyu; + view all (2025) Pore microstructure and mass transfer dynamics in thick electrodes for high energy density lithium-ion batteries. Chemical Engineering Journal , 511 , Article 161931. 10.1016/j.cej.2025.161931.

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Abstract

Developing high-mass-loading electrodes holds great promise for enhancing the energy density of Li-ion batteries. However, increasing mass loading also leads to thicker electrodes, significantly altering the electrode's microstructure. Using advanced multi-scale imaging, the three-dimensional pore structure and mass transfer dynamic at micro-meter scale in both thick and thin LiCoO<inf>2</inf> and their impacts on electrochemical performance and redox homogeneity at nano-scale are investigated. We demonstrate that the halved porosity and increased tortuosity in thick electrodes result in poor electrolyte infiltration, which is a key factor contributing to capacity degradation. This finding underscores the critical role of wetting in thick electrodes and necessitates the need to optimize pore distribution, porosity, and tortuosity when thick electrodes are employed to boost the energy density of Li-ion batteries.

Type: Article
Title: Pore microstructure and mass transfer dynamics in thick electrodes for high energy density lithium-ion batteries
DOI: 10.1016/j.cej.2025.161931
Publisher version: https://doi.org/10.1016/j.cej.2025.161931
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher's terms and conditions.
Keywords: Porosity, Tortuosity, Ion transport, Thick electrode, Pore distribution
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Maths and Physical Sciences
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Maths and Physical Sciences > Dept of Chemistry
URI: https://discovery.ucl.ac.uk/id/eprint/10210375
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