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Enhanced strength and ductility in an additively manufactured Al10SiMg alloy at cryogenic temperatures

Naeem, M; Rehman, AU; Romero Resendiz, L; Salamci, E; Aydin, H; Ansari, P; Harjo, S; ... Salamci, MU; + view all (2025) Enhanced strength and ductility in an additively manufactured Al10SiMg alloy at cryogenic temperatures. Communications Materials , 6 , Article 65. 10.1038/s43246-025-00793-4. Green open access

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Abstract

The increasing demand for lightweight materials that maintain mechanical integrity at ultralow temperatures has driven the development of advanced alloys for cryogenic applications. Additive manufacturing using laser powder bed fusion (LPBF) offers a scalable approach to producing alloys with tailored properties. Here we show that LPBF-manufactured Al10SiMg alloy exhibits significant increase in ultimate tensile strength (395 MPa) and uniform elongation (25%) at an ultralow temperature of 15 K. The enhanced properties result from grain refinement, increased geometrically necessary dislocations, and stress partitioning between the Al matrix and the stiffer Si phase, which supports strain accommodation during deformation. The in-situ neutron diffraction revealed that the Si phase carries most of the load due to its higher yield strength, while the Al matrix experiences continuous strain hardening, enabling an extended deformation capacity. These findings highlight the potential of Al10SiMg for cryogenic applications such as hydrogen storage systems, aerospace components, and quantum computing hardware.

Type: Article
Title: Enhanced strength and ductility in an additively manufactured Al10SiMg alloy at cryogenic temperatures
Open access status: An open access version is available from UCL Discovery
DOI: 10.1038/s43246-025-00793-4
Publisher version: https://doi.org/10.1038/s43246-025-00793-4
Language: English
Additional information: This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of the Built Environment
URI: https://discovery.ucl.ac.uk/id/eprint/10208003
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