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Safety and fast-tracking assessment of an innovative SOFC/GT all-electric ship propulsion system under pulsed load

Mi, Xicong; Wen, Jiale; Yang, Jian; Spataru, Catalina; Weng, Yiwu; Lv, Xiaojing; (2025) Safety and fast-tracking assessment of an innovative SOFC/GT all-electric ship propulsion system under pulsed load. Applied Thermal Engineering , 270 , Article 126246. 10.1016/j.applthermaleng.2025.126246.

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Abstract

To address the challenges of variable sailing conditions and pulsed loads for future long-endurance, high-efficiency ships, an innovative propulsion system for all-electric ship based on solid oxide fuel cell/gas turbine is proposed, whose validated dynamic model is established to analyze the system transient behavior under design condition, step-down load, and pulsed load considering safety and fast load-tracking. The results indicate that the designed propulsion system’s efficiency reaches 60.65 % at a rated power of 10.27 MW, with a steady-state error below 3.4 %. In the scenario of a continuous 20 % step-down load, propulsion system power decreases from 10.27 MW to 4.11 MW, with a steady time of less than 20 s. Notably, under low-load conditions, the system exhibits temperature instability, with the maximum fuel cell temperature gradient fluctuating between 7.0 K/cm and 7.6 K/cm, which stabilized in 360 s. This phenomenon poses a potential safety risk, as the fluctuating internal temperature distribution exacerbates material fatigue. In the scenario of a rectangular pulsed load, the system faces the dual risks of fuel cell material failure and compressor surge. The maximum fuel cell temperature gradient exceeds 10 K/cm, up to 10.8 K/cm. The compressor surge margin fluctuates between 11.1 % and 19.3 % every 10 s, approaching the 10 % safety threshold. Sensitivity analysis reveals that pyrolyzer temperature exerts the strongest influence on system safety under step-down loads with average correlation coefficient of 0.76, while reformer temperature dominates safety under pulsed loads with average correlation coefficient of 0.69. This work can provide technical support for safe and efficient regulation of SOFC/GT propulsion systems under pulsed loads.

Type: Article
Title: Safety and fast-tracking assessment of an innovative SOFC/GT all-electric ship propulsion system under pulsed load
DOI: 10.1016/j.applthermaleng.2025.126246
Publisher version: https://doi.org/10.1016/j.applthermaleng.2025.1262...
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher's terms and conditions.
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of the Built Environment
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of the Built Environment > Bartlett School Env, Energy and Resources
URI: https://discovery.ucl.ac.uk/id/eprint/10207087
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