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Sustainable Production of Microcrystalline Cellulose Through Gas Phase Hydrolysis for Pharmaceutical Applications: Characterization and Life Cycle Assessment

Hosseinzadeh, J; Abdulkhani, A; Ashori, A; Dmirievich, PS; Hajiahmad, A; Abdolmaleki, H; Sun, F; (2024) Sustainable Production of Microcrystalline Cellulose Through Gas Phase Hydrolysis for Pharmaceutical Applications: Characterization and Life Cycle Assessment. Journal of Polymers and the Environment 10.1007/s10924-024-03228-2. (In press).

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Abstract

Conventional microcrystalline cellulose (MCC) production via aqueous mineral acid hydrolysis is energy- and water-intensive, generating high wastewater volumes. An alternative green chemistry approach employs concentrated gaseous acids to enhance yield and conserve resources. This work aimed to develop an efficient, sustainable gas-phase hydrochloric acid (HCl)-air hydrolysis process for MCC production from cotton linters. MCC yield, structure, powder properties, tablet performance, and environmental impacts were characterized. The gas phase method successfully produced 96% MCC yield and 87% crystallinity, higher than commercial MCC (93% yield, 39% crystallinity). MCC powder exhibited 141 μm mean diameter, 0.91 m2/g surface area, and 245 °C onset decomposition. Tablet testing revealed balanced ductility and toughness. Reduced water (40 kg/kg cellulose), energy (188 MJ/kg MCC), and wastewater generation (39 kg/kg cellulose) were achieved versus conventional production. Tablet testing of MCC compacts revealed balanced ductility and toughness during compression. The HCl-air approach enabled high-yield, high-purity MCC synthesis under mild conditions while enhancing powder attributes, tablet performance, and sustainability compared to commercial manufacturing.

Type: Article
Title: Sustainable Production of Microcrystalline Cellulose Through Gas Phase Hydrolysis for Pharmaceutical Applications: Characterization and Life Cycle Assessment
DOI: 10.1007/s10924-024-03228-2
Publisher version: http://dx.doi.org/10.1007/s10924-024-03228-2
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher’s terms and conditions.
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery.ucl.ac.uk/id/eprint/10191881
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