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Viscoelastic flow instabilities in static mixers: Onset and effect on the mixing efficiency

Migliozzi, S; Mazzei, L; Angeli, P; (2021) Viscoelastic flow instabilities in static mixers: Onset and effect on the mixing efficiency. Physics of Fluids , 33 , Article 013104. 10.1063/5.0038602. Green open access

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Abstract

Elastic instabilities are identified as flow instabilities occurring in the presence of low inertial effects, induced by the combination of strong elastic forces with nonlinearities of the flow. In continuous flow laminar mixing applications, the onset of these instabilities is likely to occur in the window of applied flow rates; therefore, it is important to understand the effects of their onset on the process efficiency. In this work, we investigated experimentally the onset of elastic instabilities in two tubular static mixers with different geometric features, i.e., the Kenics helical mixer and the SMB-R mixer, the latter characterized by a double X-shaped bar geometry. We obtained concentration maps at various mixer lengths by means of planar laser induced fluorescence techniques. To deduce a generalized effect of the fluid elasticity on the mixing patterns, we tested three fluids with different rheological behavior — a Boger fluid and two shear-thinning fluids. For all cases, we observed deviations from the Newtonian benchmark as soon as the Deborah number exceeded unity, even though different transitions occurred as the mean flow rate increased. The effect of the instability on the mixing patterns strongly depended on the different kinematics induced by the two geometries: for the helical mixer, the typical lamellar structure is not recovered and the two liquid streams remain unmixed, while for the SMB-R, the concentration maps are strongly unsteady, showing temporally and spatially chaotic fluctuations of the mass fraction. In both cases, the instabilities worsen the mixing efficiency compared to the Newtonian case.

Type: Article
Title: Viscoelastic flow instabilities in static mixers: Onset and effect on the mixing efficiency
Open access status: An open access version is available from UCL Discovery
DOI: 10.1063/5.0038602
Publisher version: https://doi.org/10.1063/5.0038602
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher’s terms and conditions.
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery.ucl.ac.uk/id/eprint/10119401
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