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A novel framework for realistic modelling of 3D mesostructure and fracture behaviour of recycled aggregate concrete

Ding, Yi; Naderi, Sadjad; van der Heijden, Gert; Zhang, Mingzhong; (2026) A novel framework for realistic modelling of 3D mesostructure and fracture behaviour of recycled aggregate concrete. Cement and Concrete Composites , 166 , Article 106396. 10.1016/j.cemconcomp.2025.106396. Green open access

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Abstract

Recycled aggregate concrete (RAC) offers a sustainable alternative to natural aggregate concrete, while its meso-scale modelling is often limited by overly simplified geometries. This study presents a novel 3D computational framework using Voronoi tessellation and hierarchical clustering to realistically generate 3D mesostructure of RAC. The model equips six distinct phases including old aggregate, old mortar, new mortar, two interfacial transition zones (ITZs) and voids, and employs splining and scaling techniques to control morphology. It produces irregular recycled aggregates with realistic size distribution, volume fraction, old mortar content, and shape descriptors in terms of sphericity, roundness and convexity. Validation indicates consistence with experimental findings in terms of geometry and composition. 3D meso-scale modelling of fracture processes in RAC under uniaxial compression can accurately capture the crack initiation at old ITZs and shear-dominated failure. The proposed modelling framework offers a robust tool for understanding the mesostructure-mechanical property relationships in RAC and optimising material design of RAC.

Type: Article
Title: A novel framework for realistic modelling of 3D mesostructure and fracture behaviour of recycled aggregate concrete
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.cemconcomp.2025.106396
Publisher version: https://doi.org/10.1016/j.cemconcomp.2025.106396
Language: English
Additional information: © 2025 The Authors. Published by Elsevier Ltd. under a Creative Commons license (http://creativecommons.org/licenses/by/4.0/).
Keywords: Recycled aggregate concrete, Irregular aggregate, Mesostructure, 3D Voronoi tessellation, Cohesive zone model
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Civil, Environ and Geomatic Eng
URI: https://discovery.ucl.ac.uk/id/eprint/10217287
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