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Model-based approaches for accurate and efficient method development in liquid chromatography

Katsoulas, Konstantinos; (2025) Model-based approaches for accurate and efficient method development in liquid chromatography. Doctoral thesis (Ph.D), UCL (University College London).

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Abstract

Pharmaceutical production is often hindered by the downstream processing, which involves recovering, purifying, and concentrating active pharmaceutical ingredients (APIs). Chromatography plays a key role in API purification. With increasing computational power, model-based optimisation has emerged as a powerful tool to enhance chromatographic efficiency, reducing costs and time from lab-to-market while maintaining high product quality. Model-based process optimisation relies heavily on how accurately the models represent the underlying physics of the process. Developing such representative models, however, is costly and time-consuming. This thesis clarifies the widely used equilibrium dispersion model (EDM) by deriving it through rigorous asymptotic analysis, thereby identifying its correct expression. Additionally, a mathematical framework is established that justifies replacing the more general pore diffusion model (POR) with the simpler EDM, thereby promoting the use of a simpler model when possible and strengthening the theoretical foundation of the modelling efforts. Chromatographic models rely on isotherm equations to capture the quasi-equilibrium between mobile and stationary phases. Selecting the right isotherm model and estimating its parameters require extensive experimentation and process intuition. To address this, a step-by-step isotherm model identification methodology was developed, leveraging model-based design of experiments (MBDoE) and statistical tests, thereby reducing experimental effort and promoting more informed decision-making. Additionally, a diagnostic procedure is proposed to refine underperforming isotherm models, improving their structure and accuracy in representing experimental data. By reducing reliance on conventional experiments (e.g. factorial), this methodology will enhance efficiency but also make model development more accessible to researchers and industry practitioners. As automation and artificial intelligence methodologies continue to advance, the principles established in this work can serve as a foundation for fully autonomous isotherm model identification, paving the way for smarter and more adaptive pharmaceutical manufacturing processes.

Type: Thesis (Doctoral)
Qualification: Ph.D
Title: Model-based approaches for accurate and efficient method development in liquid chromatography
Language: English
Additional information: Copyright © The Author 2025. Original content in this thesis is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International (CC BY-NC 4.0) Licence (https://creativecommons.org/licenses/by-nc/4.0/). Any third-party copyright material present remains the property of its respective owner(s) and is licensed under its existing terms. Access may initially be restricted at the author’s request.
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery.ucl.ac.uk/id/eprint/10214130
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