Olukotun, Babatunde; (2020) Optimum Modelling Of Flux-pipe Resonant Coils For Static And Dynamic Bidirectional Wireless Power Transfer System Applicable To Electric Vehicles. Doctoral thesis (Ph.D), UCL (University College London).

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Abstract

Wireless power transfer (WPT) technology enables the transfer of electrical power from the electric grid to the electric vehicles across an airgap using electromagnetic fields with the help of wireless battery chargers. WPT technology addresses most problems associated with the “plug-in” method of charging EVs like vandalization, system power losses, and safety problems due to hanging cables and opened electrical contact in addition to the flexibility of charging electric vehicles while in a static or dynamic mode of operation. Significant research has been undertaken over the years in the development of efficient WPT topologies applicable to electric vehicles. A preliminary review of these revealed that the ferrite core WPT is a promising and efficient method of charging electric vehicles. The charging method is suitable for wireless charging of electric vehicles because of its low cost, high efficiency and high power output. This research proposed the use of the flux-pipe model as a suitable ferrite core, magnetic resonance coupled-based WPT system for the charging of the electric vehicle. The traditional flux-pipe model has some specific benefits which include high coupling coefficient, high misalignment tolerance and high efficiencies under misalignment conditions. However, it has a major drawback of low power output due to the generation of an equal amount of useful and non-useful fluxes. A set of governing equations guiding the performance output of a WPT system was presented. It was identified that the losses in the WPT system can be minimized by reducing the value of the maximum magnetic flux density while the power output and efficiency can be increased by increasing the value of the coupling factor and quality factor. Based on these findings, 3-D finite element modelling was employed for the optimal design and analysis of a typical flux-pipe model for higher coupling strength, high power output and low losses. The magnetic coupling performance of flux-pipe resonant coils was enhanced with an increased number of turns along the core length relative to increasing the width of each coil turns along the coil width. The high power transfer and efficiency was attained by splitting of the coil windings into two in order to reduce intrinsic coil resistances; copper sheet was employed as a shielding material in order to reduce the eddy current losses and finally, an air gap was introduced in the ferrite core in order to reduce the core losses and invariably increased the amount of excitation current required to drive the core into saturation. The proposed optimization methodology results in the creation of two models for application in static and dynamic charging operations respectively. From the simulation results presented, the model designed for static charging operations can transfer up to 11 kW of power across the airgap at a coil-to-coil efficiency of 99.12% while the model design for dynamic charging of electric vehicles can transfer up to 13 kW of power across the airgap at a coil-to-coil efficiency of 98.64% without exceeding the average limit specified for the exposure of human body to electromagnetic fields.

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