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Effect of acoustic streaming on continuous flow sonocrystallization in millifluidic channels

Valitov, G; Jamshidi, R; Rossi, D; Gavriilidis, A; Mazzei, L; (2020) Effect of acoustic streaming on continuous flow sonocrystallization in millifluidic channels. Chemical Engineering Journal , 379 , Article 122221. 10.1016/j.cej.2019.122221. Green open access

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Abstract

This work is concerned with the effect of ultrasound on mixing and consequently on crystallization in millifluidic channels. An ultrasonic horn with frequency of 20 kHz was placed inside a vessel with a well-defined geometry containing a single capillary tube with internal diameter (I.D.) of 1.55 or 3.2 mm operated with a fluid flow rate between 1 and 17.6 ml/min. This system was employed to produce crystals of adipic acid in the range of 15–35 µm. The effect of ultrasound on flow patterns, residence time distribution (RTD) and cooling crystallization were investigated experimentally and numerically. Simulations of acoustic and velocity fields inside the millichannel acting as crystallizer allowed characterizing the acoustic streaming generated within it. In the large capillary, especially at small flow rates, acoustic streaming influenced the flow field, inducing vortices and leading to significant changes in RTD. Conversely, in the small capillary, ultrasound affected the flow field and the RTD negligibly, and a laminar velocity profile with straight streamlines was obtained. As a consequence, different crystallization behaviours were observed in the two capillaries; in particular, while the mean crystal size increased with the sonication residence time in the 1.55 mm I.D. capillary, it decreased in the 3.2 mm I.D. capillary. This difference highlights the importance of considering acoustic streaming when designing sonocrystallizers.

Type: Article
Title: Effect of acoustic streaming on continuous flow sonocrystallization in millifluidic channels
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.cej.2019.122221
Publisher version: https://doi.org/10.1016/j.cej.2019.122221
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher’s terms and conditions.
Keywords: Sonocrystallization, Ultrasound, Acoustic streaming, Residence Time distribution
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery.ucl.ac.uk/id/eprint/10079864
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